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31 October 2025

AMR manufacturing solutions for a smart, scalable production

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Best-in-class AMR manufacturing solutions

FlexQube’s AMR solutions are designed to deliver faster, safer, and more flexible material handling for factories. Results vary by use case, but it can offer ROI in less than two years and annual savings of up to $68,000 per replaced forklift, helping companies looking to future-proof their production.

Some of our main strengths within this area:

  • Enables forklift-free handling of heavy goods
  • ROI in 1–3 years depending on use case and number of shifts
  • Saves $68k yearly per forklift replaced depending on use case
  • Configurable for materials of different shapes, sizes and weights
  • Patented load-size detection for automatic safety field adaption
  • Modular, robust, and people-safe design

FlexQube AMR System

The role of AMRs in manufacturing

AMR meaning in manufacturing

AMR stands for Autonomous Mobile Robot. These intelligent robots navigate factories without fixed paths or floor markings. Using advanced sensors and software, they autonomously find the optimal route and deliver material exactly when and where it’s needed.

Difference between AMR and AGV technologies

AGVs often depend on floor lines, tracks, or magnetic guidance. AMRs, on the other hand, can dynamically adjust to obstacles, people, and changing workflows. They use integrated sensors, vision systems, and laser scanners to map out, monitor and analyze their surroundings.

Why AMRs matter for modern production

Modern manufacturing demands shorter lead times, higher product variety, and precise just‑in‑time deliveries. AMRs meet these challenges by erasing production bottlenecks, reducing reliance on forklifts, and paving the way for a more scalable and sustainable production.

Modern challenges in manufacturing logistics

As manufacturing logistics grows more complex, driven by global competition and shorter product lifecycles, the pressure to produce faster, safer, and more efficiently intensifies. Success depends on smart, scalable solutions designed to keep up with these changes.

  • Manual handling and inefficiency

    Using forklifts and manual tugger handling causes many inefficiencies. Drivers must constantly monitor inventory, move heavy loads, and maintain on-time deliveries.

    Relying on manual work often results in delays and bottlenecks during peak times or absence. It also leads to fatigue, ergonomic strain, and a higher risk of injuries among operators.

  • Safety concerns and rising costs

    Forklifts remain one of the top causes of accidents in manufacturing environments, representing a major safety hazard for employees working near assembly lines.

    Beyond the human risk, accidents also lead to costly downtime, damaged goods, and increased insurance premiums. At the same time, labor shortages and rising wages amplify the cost of relying on manual logistics.

  • Rising need for scalable automation

    Factories are producing a wider range of products in smaller batches than ever before. This shift increases the complexity of intralogistics, as materials of varying size and shape must be delivered with precision and speed.

    Scalable automation, such as AMRs, is essential to handling these demands. Unlike fixed systems, AMRs can be reprogrammed, redeployed, and expanded to support new workflows, making them a future-proof investment that grows with your production.

Practical applications of AMRs in manufacturing

As established, AMRs automate repetitive and time-sensitive transport tasks to keep materials flowing smoothly through production. Some practical uses of AMRs in manufacturing are:

Assembly line support: AMRs deliver materials straight to assembly stations, which keeps the production running smoothly with less downtime.

Automated material replenishment: Push-button requests give operators control to call for replenishments whenever necessary, helping deliveries stay consistent.

Just-in-time logistics and Lean Manufacturing: By supplying the right material at the right time, AMRs reduce excess inventory at the line and support leaner, more efficient production.

 

Frequently asked questions

  • What is AMR in manufacturing and how does it work?

    An AMR is a self-driving robot that automates material transport, navigating freely through spaces without relying on set paths.

    What is an AMR?

  • How does your AMR solution improve logistics efficiency?

    By reducing forklift dependency, improving safety, and optimizing material flows, leading to shorter cycle times and fewer stoppages.

  • In which situations are AMRs better suited than AGVs?

    AMRs adapt in real time to varied material sizes and busy environments with mixed traffic, offering flexibility that AGVs lack, since they rely on fixed, pre-set pathways.

  • Can AMRs be integrated into existing factory systems?

    Absolutely! They can connect with ERP, MES, and WMS for full traceability and control.

  • How fast is the deployment of your AMR solution?

    Our AMR manufacturing solution supports fast implementation depending on the scope of the project. Contact your local sales representative for a quote.

  • What safety features are built into your AMRs?

    Safety fields detecting obstacles in its path, which initiates the AMR to stop until object is removed, dynamic load-size adjustment based on the weight and size of load-carrier, manual emergency stops on each side of the load carrier and on top of Navigator AMR, as well as fire alarm integration. The 360-degree safety field keeps staff and goods protected, regardless of the size or weight of the load.

  • How do you calculate ROI on AMR solutions?

    The ROI calculation factors in lower forklift costs, less labor, fewer accidents, and better production flow. Most companies see it pay off in about 1–3 years, depending on use case.

  • What industries benefit the most from your AMR system?

    Pretty much any factory or warehouse with high material flow. Some common users are automotive, electronics manufacturing, white goods production, warehousing and logistics, industrial equipment, defense, wind power and energy, and general manufacturing.

    When starting a new facility, it’s a smart way to build flexible automation into the layout from the beginning, keeping your operations ready to scale.

    Read more about this here.

Make your factory more agile with AMR manufacturing solutions

Our solutions are designed to boost efficiency, cut costs, and increase safety by automating material transport. Get in touch with us today for a free consultation, and discover how FlexQube’s AMR manufacturing solutions can transform your factory operations.

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Up next

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31 October 2025

AGV vs. AMR – which solution fits your business?

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